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Copper slag Wikipedia

Copper slag is a by-product of copper extraction by smelting. During smelting, impurities become slag which floats on the molten metal. Slag that is quenched in water produces angular granules which are disposed of as waste or utilized as discussed below.

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Extracting iron and copper Extracting and using metals

Extracting iron and copper The product formed is often called 'slag'. This method of extraction works because carbon is more reactive than iron, so it can displace. iron from iron compounds

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TENORM: Copper Mining and Production Wastes Radiation

One layer is a waste containing iron and silica compounds and is discarded as slag slagByproduct left after a desired metal is thermally separated from its raw ore.. Approximately 75 percent of the copper concentrate ends up as slag. The other layer, called "matte copper," consists of copper, iron

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Extraction Of Iron From Its Oxides YouTube

Feb 05, 2014· Extraction of iron from its oxides:In a Blast furnace Oxide ores of iron, after concentration through calcination/roasting are mixed with limestone and coke are fed from its top.Hot air is blown

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Chemistry Extraction of Iron in Blast furnace eGogy

Sep 23, 2014· 10.3.2 Describe the essential reactions in the extraction of iron in the blast furnace Duration: 4:53. ChemJungle 31,106 views. Extraction of Copper Duration: 11:59.

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Recovery of iron from copper slag by deep reduction and

Nov 20, 2013· Aiming at recovering iron from high-iron-content copper slag, this article introduced a combination technology of deep reduction and magnetic beneficiation, investigated the iron recovery efficiency and optimized the technical conditions. When coke powder with 86wt% fixed carbon was used as a reductant, iron was successfully extracted from the copper slag. Under the optimized condition

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RECOVERY OF COPPER FROM COPPER SLAG AND COPPER

Abstract: Copper smelter slag and copper smelter slag flotation tailings were leached using sulphuric acid solutions, without or with the addition of either ferric sulphate or hydrogen peroxide. Copper extraction from the slag was typically found to be twice as high as that from the slag flotation tailings.

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Smelting Wikipedia

Smelting is a process of applying heat to ore in order to extract a base metal.It is a form of extractive metallurgy.It is used to extract many metals from their ores, including silver, iron, copper, and other base metals.Smelting uses heat and a stone reducing agent to decompose the ore, driving off other elements as gases or slag and leaving the metal base behind.

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Extracting iron Iron and aluminium GCSE Chemistry

Iron and aluminium. Iron is extracted from iron ore. in a huge container called a blast furnace. (sand) impurities in the haematite, to produce slag which is calcium silicate.

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(PDF) Precious metal content in copper concentrate and slag

The presence of gold and silver in the slag suggests that this precious metals escape to slag during the extraction of copper. This problem requires further research. lime and iron in copper

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Removal of Sulfur from Copper Smelting Slag by CO2

In the process of extracting iron from copper slag, the iron obtained by reduction is difficult to use because of the high content of copper and sulfur. In this paper, the thermodynamics of CO 2

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EXTRACTION OF IRON IN A BLAST FURNACE reduction

EXTRACTION OF IRON IN A BLAST FURNACE Iron is also below carbon in the reactivity series, so therefore carbon can be used to reduce it (note: reduction can also mean to remove the oxygen from a compound). This is done in a blast furnace.

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Copper Smelting Slag Recovery- Metalcess

Copper smelting slag is produced from copper pyrometallurgy (both smelting and converting stages), usually grading at 0.3-3%. The slag may also contains lead & zinc minerals like galena, sphalerite. Copper mainly dwells in the slag in the form of bornite, chalcocite, chalcopyrite, and metallic copper.

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Extraction of Aluminum, Copper, Zinc & Iron Video

General Methods of Extraction. In this lesson, we're going to discuss the extraction of four metals: aluminum, copper, iron and zinc. In the periodic table, Aluminum is a metal of Group 13 and

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Extraction of Copper from Copper pyrite Reference Notes

The principal ore of copper is copper pyrite and copper is extracted from this ore. The different steps in extraction of copper are: Crushing and Concentration: The ore obtained from mines are broken down into small piece by jaw crusher and then pulverized. The ore being sulphide ore is concentrated by froth floatation process.

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Recovery of Copper from Reverberatory Copper Slag and

possible option. The copper slag contains a high content of silica and iron. The solution final pH is the most important factor affecting the removal of iron and silica from the leach solution and the overall metal recovery. Fe removal from the leaching of copper slag is done by the formation of a metal hydroxide.

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EXTRACTION OF IRON IN A BLAST FURNACE reduction

EXTRACTION OF IRON IN A BLAST FURNACE Iron is also below carbon in the reactivity series, so therefore carbon can be used to reduce it (note: reduction can also mean to remove the oxygen from a compound). This is done in a blast furnace.

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Copper Smelting Slag Recovery- Metalcess

Copper smelting slag is produced from copper pyrometallurgy (both smelting and converting stages), usually grading at 0.3-3%. The slag may also contains lead & zinc minerals like galena, sphalerite. Copper mainly dwells in the slag in the form of bornite, chalcocite, chalcopyrite, and metallic copper.

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Extraction of Aluminum, Copper, Zinc & Iron Video

General Methods of Extraction. In this lesson, we're going to discuss the extraction of four metals: aluminum, copper, iron and zinc. In the periodic table, Aluminum is a metal of Group 13 and

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Extraction of Copper from Copper pyrite Reference Notes

The principal ore of copper is copper pyrite and copper is extracted from this ore. The different steps in extraction of copper are: Crushing and Concentration: The ore obtained from mines are broken down into small piece by jaw crusher and then pulverized. The ore being sulphide ore is concentrated by froth floatation process.

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Recovery of Copper from Reverberatory Copper Slag and

possible option. The copper slag contains a high content of silica and iron. The solution final pH is the most important factor affecting the removal of iron and silica from the leach solution and the overall metal recovery. Fe removal from the leaching of copper slag is done by the formation of a metal hydroxide.

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Extraction of Iron Metallurgy Blast Furnace and Reactions

It is in the blast furnace that extraction of iron occurs. The extraction of iron from its ore is a long and subdued process, that helps in separating the useful components from the waste materials such as slag. What happens in the Blast Furnace? The purpose of a Blast Furnace is to reduce the concentrated ore chemically to its liquid metal state.

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Recovery of iron from copper slag by deep reduction and

Aiming at recovering iron from high-iron-content copper slag, this article introduced a combination technology of deep reduction and magnetic beneficiation, investigated the iron recovery efficiency and optimized the technical conditions. When coke powder with 86wt% fixed carbon was used as a reductant, iron was successfully extracted from the copper slag. Under the optimized condition of the

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Recovery of cobalt, nickel, and copper from slags, using

Mintek has been working on the recovery of cobalt, and the associated valuable metals, from slags, since 1988, using DC-arc furnace technology to effect selective carbothermic reduction of the oxides of cobalt, nickel, copper, (and zinc, where present), while retaining the maximum possible quantity of iron as oxide in the slag.

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METALLURGY OF COPPER-EXTRACTION OF COPPER-BLISTER COPPER

Blister copper is 99% pure. It contains impurities mainly iron but little amount of As, Zn, Pb, Ag and Au may also be present. These impurities adversely affect the electrical as well as mechanical properties of copper. Therefore, they must be removed.

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Processing of copper converter slag for metal reclamation

Processing of copper converter slag for metal reclamation. Part I: Extraction and recovery of copper and cobalt. Deng T(1), Ling Y. Author information: (1)Institute of Process Engineering, Chinese Academy of Sciences, Beijing, PR China. [email protected] Clean processing of copper converter slag to reclaim cobalt and copper could be a challenge.

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Selective leaching of base metals from copper smelter slag

As seen from Figs. 2–6, the extraction of copper is lower than that of cobalt and zinc; which is attributed to its mineralogical form in the copper smelting slag. Also, the content of silicon in the liquor of all experiments is very low (about 100–110 mg/L) and constant because silicon is precipitated with iron

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RECOVERY OF COPPER FROM SMELTING SLAG BY

Dissolution of copper and iron from the calcine was found to be very fast and was complete within the first few minutes. The water temperature in the leaching step was found to have no effect on extraction of copper and iron from the calcine in the range of 30 to 85 oC. Keywords: copper, slag, sulphation, roasting, acid baking, leaching

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Procedure for extraction of brass, zinc oxide and copper

The method of extraction of brass, zinc oxide and copper oxide from the slag brass foundry relates to the field of color hydrometallurgy and can be used for selective removal of toxins brass production, brass, zinc oxide, copper oxide and by-products suitable for waste-free production use in industry.

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Matte metallurgy Britannica

Matte, crude mixture of molten sulfides formed as an intermediate product of the smelting of sulfide ores of metals, especially copper, nickel, and lead.Instead of being smelted directly to metal, copper ores are usually smelted to matte, preferably containing 40–45 percent copper along with iron and sulfur, which is then treated by converting in a Bessemer-type converter.

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Processing of copper converter slag for metal reclamation

Processing of copper converter slag for metal reclamation. Part I: Extraction and recovery of copper and cobalt. Deng T(1), Ling Y. Author information: (1)Institute of Process Engineering, Chinese Academy of Sciences, Beijing, PR China. [email protected] Clean processing of copper converter slag to reclaim cobalt and copper could be a challenge.

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US3868440A Recovery of metal values from copper slag

A hydrometallurgical process for treating slag material, especially copper smelter slag material, comprises vigorously mixing the slag material with about one part by weight of sulfuric acid and about one part by weight of water for each part by weight of the slag material, and allowing the resulting mixture to react to produce a dry, solid material, containing the metal values of the slag in

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Procedure for extraction of brass, zinc oxide and copper

The method of extraction of brass, zinc oxide and copper oxide from the slag brass foundry relates to the field of color hydrometallurgy and can be used for selective removal of toxins brass production, brass, zinc oxide, copper oxide and by-products suitable for waste-free production use in industry.

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Recovery of Nickel, Cobalt and Copper from Industrial

The extraction of Ni, Co and Cu from nickel smelting slags into iron sulphide mattes derived from pyrrhotite was investigated to determine the potential for recovery of these metals from slags. The distribution ratio, L = concentration in matte/concentration in slag, decreased in the order L(Cu) > L(Ni) > L(Co). The distribution ratios

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Recovery of iron from copper slag by deep DeepDyve

Nov 20, 2013· Aiming at recovering iron from high-iron-content copper slag, this article introduced a combination technology of deep reduction and magnetic beneficiation, investigated the iron recovery efficiency and optimized the technical conditions. When coke powder with 86wt% fixed carbon was used as a reductant, iron was successfully extracted from the copper slag. Under the optimized condition

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Iron Recovery from Discarded Copper Slag in a RHF MDPI

Studies on the direct reduction of carbon-bearing pellets made from discarded copper slag have been conducted in this paper. They include the influences of reduction coal content, limestone content, industrial sodium carbonate content, reduction temperature, reduction time and layers of carbon-bearing pellets on reduction effect. Finally, the optimum conditions have been obtained. The pilot

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EXTRACTION OF COPPER

EXTRACTION OF COPPER FROM SULPHIDE ORE Large amount of copper are obtained from copper pyrite (CuFeS2) by smelting. Ores containing 4% or more copper are treated by smelting process. Very poor ores are treated by hydro-metallurgical process. EXTRACTION OF COPPER BY SMELTING PROCESS Following steps are involved in the extraction of copper.

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Nickel processing Extraction and refining Britannica

Nickel processing Nickel processing Extraction and refining: The extraction of nickel from ore follows much the same route as copper, and indeed, in a number of cases, similar processes and equipment are used. The major differences in equipment are the use of higher-temperature refractories and the increased cooling required to accommodate the higher operating temperatures in nickel

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Study 47 Terms Abeka Chemistry Flashcards Quizlet

Answers will vary. When copper (and its alloys) and aluminum are exposed to air, they react to form a layer of corrosion that protects the metal from further corrosion. The layer of rust formed when iron reacts with air, on the other hand, is crumbly, and therfore freshlayers of the iron are constantly being exposed to

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Copper Smelting Chemistry Tutorial AUS-e-TUTE

(FeO.SiO 2 can also represented as FeSiO 3). After the slag is removed, the resulting product, called matte, is a mixture of copper sulfides (mostly Cu 2 S) and impurities such as iron sulfides. This matte, containing about 40% copper, can then be fed to a converter.

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METALLURGY OF COPPER-EXTRACTION OF COPPER-BLISTER COPPER

Blister copper is 99% pure. It contains impurities mainly iron but little amount of As, Zn, Pb, Ag and Au may also be present. These impurities adversely affect the electrical as well as mechanical properties of copper. Therefore, they must be removed.

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RECOVERY OF COPPER FROM SMELTING SLAG BY

Dissolution of copper and iron from the calcine was found to be very fast and was complete within the first few minutes. The water temperature in the leaching step was found to have no effect on extraction of copper and iron from the calcine in the range of 30 to 85 oC. Keywords: copper, slag, sulphation, roasting, acid baking, leaching

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Extraction of Iron Study material for IIT JEE askIITians

Know about the various processes used for extraction of iron and formation of its alloys with the help of study material for IIT JEE by askIITians.

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GCSE CHEMISTRY Extraction of Iron in the Blast Furnace

Slag flows to the bottom of the furnace where it floats on the liquid iron and is easily removed. calcium oxide + silicon dioxide calcium silicate. CaO (s) + SiO 2 (s) CaSiO 3 (l) The slag (CaSiO 3) is allowed to cool until it becomes a solid and is used for road construction.